TNPSC Diploma Level Exam - Mechanical 2025 - 2026 - Recorded Video Course
UNIT - I : INDUSTRIAL MANAGEMENT
Motivation Techniques
TQM Definition Vision Mission Dimensions Quality Gurus
Management
TQM 2
TQM 2B Statistical Process Control
Inventory Control
Mc McGREGOR theory X and Y
Depreciation
Job Evaluation ( Ranking & factor comparison)
Financial management
Hendry Fayol's 14 Principles
Fixing Selling price of the Product
Break Even point Make or Buy decision
Fixing Selling price of the Product Problem
UNIT – IV THERMAL ENGINEERING AND THERMODYNAMICS
4 Stroke and 2 Stroke Engines
Basics of Thermodynamics Part 02
Basics of Thermodynamics Part 01
Second Law of Thermodynamics
First Law Energy Analysis Of Closed System 1
First Law Energy Analysis Of Closed System 2
Vapour compression cycle
IC Engine Emission & control
Air Compressors
Engine Components and Heat Balance Sheet
Properties of Substance
Brayton Cycle
Rankine cycle
Steam Generation Process
Steady Flow Energy Equation
Gas Power Cycles
Mollier Diagram
Mass and Energy Analysis
Thermodynamics -laws
Pure Substance
UNIT - II : INDUSTRIAL ENGINEERING
Plant Layout
Causes of Accidents and personal protective Equipments
Work Study and Time study
Routing and Scheduling And plant maintenance
Introduction and Scheduling
Materials Requirement Planning
UNIT – V HEAT AND MASS TRANSFER
Part 1 Modes of Heat Transfer
Part-2 Conduction 1
Part-3 Conduction 2
Part-5 Convection
Part-7- Radiation
Part -8 Radiation
Part -9 Heat Exchanger
Part 4 Transient Heat Conduction and Convection Intro
Part 6 Convection and Radiation1
Extended surfaces or Fins
Heat and Mass Transfer
HMT Revision Part 1
HMT Revision Part 2
UNIT – VI MATERIALS SCIENCE AND METALLURGY
Atomic Structure
Crystal Structure and Crystal System
Crystal Defects
Steel Alloy 1
Steel Alloy 2
Nano Materials
Ceramics
Heat Treatment
Iron Iron Carbide Diagram
UNIT - III : PRODUCTION TECHNOLOGY
Abrasive Process
Metal Forming and sheet metal operations
Drawing , Rolling And Forging
Special Machines do not play
Slotter and Broaching
Shaper and Slotter
Shaper and Slotter
Planer and Shaper
Milling Machine
Gear Generation Process
Ceramics
Welding Part -2
Welding Part-1 Types
Casting Intro Part-2
Casting Intro Part-1
Core Sand and Core Making
Molding Sand Testing
Molding Sand
Properties of Molding Sand
Pattern Allowances
UNIT – VII PRODUCTION TECHNOLOGY
Milling Machine
Drawing , Rolling And Forging
Manual Part Programme
CNC and Its Components Part 2
CNC and its Components Part 1
Drilling Machine and its operations part 2
Drilling Machine and its operations Part 1
Micro Manufacturing
Metal Forming and sheet metal operations
Metal cutting operations
Casting Welding Inspection (NDT)-2
Casting Welding Inspection (NDT)
Pattern Allowances
Gear Generation Process
Abrasive Process
Welding Part -2
Welding Part-1 Types
Casting Intro Part-2
Casting Intro Part-1
Core Sand and Core Making
Molding Sand Testing
Molding Sand
Properties of Molding Sand
UNIT - IV : ELECTRICAL AND ELECTRONICS ENGINEEERING
Basic Law of Electric Circuit KCL vs KV 01
Power And Power Factor-1
Construction of Transformer
KCL vs KVL Problem Solving 02
Ohm S Law And Kirchoff S Law-1
Emf and Torque equations in DC machine
Ohms Law, Kirchoffs Law, DC Circuits
DC Source, Inductance and Capacitance
AC Circuits Basics
DC Machines
PN junction Diode
Zener Diode
Induction Machine_1
UNIT - V : MECHANICS OF MATERIALS
SOM 1 - Stress Strain Elastic Constants
SOM2 - Combined Stresses
SOM3 - Theory of failure and Energy principle
SOM4 - Beams
SOM5 - Deflection of Beam and Torsion
SOM6 - Thermal stress and Thin shell
SOM7 - Column
Gear and Gear Trains
Belt and Chain drive
Spring
UNIT – VIII METROLOGY AND QUALITY CONTROL
Limits Fits and Tolerance
Linear Measurement
angular Measurement
Gauges
TQM Definition Vision Mission Dimensions Quality Gurus
TQM 2
TQM 2B Statistical Process Control
Interferometry
CMM and ITS TYPES
Machine vision system
Form measurement surface roughness
straightness flatness roundness
Measurement of power and Temperature part 1
Measurement of power and temperature part 2
Acceptance sampling
UNIT - VI : HEAT POWER ENGINEERING
Mollier Diagram
Gas Power Cycles
Steam Generation Process
Rankine cycle
Brayton Cycle
4 Stroke and 2 Stroke Engines
Engine Components and Heat Balance Sheet
Carburation and Ignition Stages
Cooling and Lubrication System
Air Compressors
Boilers Mountings and Accessories
Steam Nozzles and Turbines
Vapour compression cycle
Nuclear Power plant
Boilers
UNIT - IX CAD / CAM / CIM / FEA
CAD 1-Introduction _ Computer Graphics
CAD 2-Geometric Modeling
CAD 3- Visual Realism of Parts Assembly and CAD Standards
CIM 1- Production Planning and Control
CIM 2-Computer Aided Process Planning
CIM 3-Cellular Manufacturing
CIM 4-flexible manufacturing system, Automated Guided Vehicle and robotics
CIM 5- Just in Time and Lean Manufacturing
CANNED Cycle
CAD/CAM/CIM/FEA revision -1
UNIT - VII : COMPUTER APPLICATIONS
Introduction to Computer and Various Data Representation
Storage devices and input output devices
Operating System
Unix windows MS Office
Internet and Networking
MS word and Spreadsheet
Powerpoint and DBMS
UNIT – X INDUSTRIAL ENGINEERING AND MANAGEMENT
LPP Assignment
Industrial Management and engg full revision
Industrial Safety
OSHA
controlling and its techniques
Graphical Method Lpp
Transportation
PERT CPM
Transportation MODI Method
Mc McGREGOR theory X and Y
Leadership
Planning - Types - Steps - Forecasting
Management
Line and Staff
Simplex Method
Queing Theroy
Inventory Control
Materials Requirement Planning
Aggregate Production Planning
Introduction and Scheduling
Routing and Scheduling And plant maintenance
Work Study and Time study
Causes of Accidents and personal protective Equipments
Plant Layout
Motivation Techniques
Transportation Problems- Stepped Stone Method
CPM/PERT Part-2
UNIT - VIII : FLUID MECHANICS AND MACHINERY
Pressure Measurement -2
Continuity equation and Bernoullis equation
Venturimeter, Pilot tube, Orifice meter
Hydraulic Turbines
Hydraulic pumps
Reciprocating Pumps
Rotary Pumps
Pressure Measurements 1
Properties of Fluids 01
Properties of Fluids 02
Fluid statics
UNIT 1 Mechanics Kinetics and Dynamics
Kinematics of Mechanisms
Vibration Part-2
Vibration Part-1
Balancing
gyroscope
CAM and Follower
Governors
Flywheel
Gear and Gear Trains
EM1 - Basic Laws and Concepts
Basic Mechanism
FBD - Friction
Dynamics of Particles
Work Energy - Impulse Momentum Principle
Properties of Surfaces and Solids Centroid Centre of Gravity
Basic Laws - Conversion of Loads - FBD
EM2 - Resolution of Forces and Friction
UNIT - IX : COMPUTER INTEGRATED MANUFACTURING
CAD 1-Introduction _ Computer Graphics
CAD 2-Geometric Modeling
CAD 3- Visual Realism of Parts Assembly and CAD Standards
CIM 1- Production Planning and Control
CIM 2-Computer Aided Process Planning
CIM 3-Cellular Manufacturing
CIM 4-flexible manufacturing system, Automated Guided Vehicle and robotics
CIM 5- Just in Time and Lean Manufacturing
CNC and its Components Part 1
CNC and Its Components Part 2
Manual Part Programme
CANNED Cycle
UNIT 2 Strength of Materials and Design
Geometric Properties
Clutches
Spring
Belt and Chain drive
Bearings 2 Sliding Contact Bearings
Bearings 1 Roller Contact Bearings
Welding Design
Riveted Joints
Bolted Joints
Fasteners
Design of Coupling
Dynamic Loading
Static Loading
Introduction Design of Machine Elements
Thick Cylinder
Introduction
Truss
Torsion
SFD BMD part 2
SFD and BMD
Bending Stress
theories of failure
complex stress
Shear stress
Temperature Stress and Strain
Elongation of material part 2
Stress strain curve and Elongation of material
Properties of material part 2
property of materials
UNIT - X : DESIGN OF MACHINE ELEMENTS
Introduction Design of Machine Elements
Bearings 1 Roller Contact Bearings
Bearings 2 Sliding Contact Bearings
CAM and Follower
Limits Fits and Tolerance
UNIT 3 Fluid Mechanics and Turbo Machinery
Properties of Fluids 01
Properties of Fluids 02
Fluid statics
Pressure Measurements 1
Pressure Measurement -2
Continuity equation and Bernoullis equation
Venturimeter, Pilot tube, Orifice meter
06 Flow through pipes
Boundary Layer
Dimensional Analysis
Laminar Flow
Hydraulic Turbines
Hydraulic pumps
Reciprocating Pumps
Rotary Pumps
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